Precision. Performance. Possibilities.

Component Overhaul and Repair – FAA Repair Station – Merrill Aviation
Precision Overhaul and Repair
FAA Certified Repair Station
Your profitability depends on how many cycles you can get out of each airframe. Your maintenance and repair provider is the one thing standing between your aircraft and a boneyard, a catastrophic failure or a sea of red ink.
Merrill Aviation has a great track record in helping large and small fleet operators stay in the air – and in the black – with all the services necessary, including:
- Pickup of parts. The Merrill Technologies Group companies have trucks servicing a huge region daily – and crews experienced in the care and handling of sensitive aircraft components.
- Cleaning and stripping of incoming parts using methods approved by the FAA and the appropriate manufacturers, including:
- Plastic bead, aluminum oxide or sodium bicarbonate particle blasting
- Aqueous cleaning
- Steam cleaning
- Alkaline cleaning and de-scaling
- CMM dimension inspection
- NDT, including:
- Magnetic particle testing
- Liquid penetrant testing
- Should you require another method, contact us to set up a testing program that meets your specific needs.
- Machining
- Replacement of bushings and bearings
- Plating. Our location is within a short drive of some of the world’s top metal plating facilities, giving you a wide range of the best services with fast turnaround.
- Surface treatment, including:
- Steel shot and glass bead peening
- Painting
- Delivery. Our location in the heart of the Midwest gives us quick access to a large geographic area.
- Surplus. We monitor the surplus aircraft parts market for high-demand, marketable items in serviceable or repairable condition. For each part we acquire, we verify the historical records to ensure airworthiness and traceability.
- Exchange pool. Merrill Aviation can also work with you to establish and maintain an exchange pool of fleet-common, high-demand components. This “one-stop shop” approach allows us to overhaul airframe and powerplant components in less time – leaving you with less AOG situations.
Contact us to explore how Merrill Aviation can more efficiently keep you in the air.
Phone: (989) 921-1490






Overhaul and Repair